Volkswagen Transporter 1980 Workshop Manual – 2.1 Itr. Fuel Injection Engine, Mechanics



Volkswagen Transporter 1980 Workshop Manual - 2.1 Itr. Fuel Injection Engine, Mechanics PDF

Volkswagen Transporter 1980 Workshop Manual – 2.1 Itr. Fuel Injection Engine, Mechanics PDF Free Download.

Engine Code Letters

  • DJ
  • MV
  • SR
  • SS

See Also: 1980 Volkswagen Transporter T3 Workshop Manual

CONTENTS

Technical data

  • Engine number
  • Engine specifications

Removing and installing engine

  • Instructions for removal
  • Additional work associated with type specific equipment
  • Attaching engine to repair stand
  • Instructions for installation
  • Tightening torques

Crankshaft group

  • Dismantling and assembling engine
    – Removing and installing three grove pulley
    – Checking and adjusting crankshaft axial play
  • Dismantling and assembling pistons and cylinder
    – Piston allocation to cylinder head
    – Piston and cylinder dimensions
    – Installing pistons
    – Installing cylinder
  • Dismantling and assembling crankcase
  • Dismantling and assembling crankshaft
    – Crankshaft dimensions

Cylinder head, Valve drive

  • Removing and installing cylinder head
    – Repair instructions for hydraulic setting valve clearance
    – Installing hydraulic tappets
    – Bleeding hydraulic tappets
    – Installing cylinder head
    – Basic settings for hydraulic valve gear
    – Removing and installing push rod guide tubes
    – Checking compression pressures
  • Servicing cylinder head
    – Reworking valve seats
    – Checking valve guides

Lubrication system

  • Removing and installing parts of lubrication system
  • – Checking oil pressure and oil pressure switch

Cooling system

  • Removing and installing parts of cooling system
  • – Draining and refilling system with coolant

Fuel system

  • Removing and installing parts of the fuel system
    – Vehicles with rear wheel drive
    – Synchro
    – Safety precautions
    – Rules for cleanliness
    – Removing fuel tank
    – Removing and installing fuel gauge sender
    – Checking fuel system for leaks (vehicles with rear drive)
    – Checking fuel pump
  • Servicing throttle control
    – Throttle control on vehicles with manual gearbox
    – Throttle control on vehicles with automatic gearbox
    – Adjusting throttle control (vehicles with automatic gearbox)

Exhaust system

  • Removing and installing parts of the exhaust system

Language: English
Format: PDF
Pages: 72
Size: 1.68 Mb
Free download Volkswagen Transporter 1980 Workshop Manual – 2.1 Itr. Fuel Injection Engine, Mechanics PDF
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