Volkswagen Golf 2015, Golf Variant 2015 Repair Manual – Engine Mechanical, Fuel Injection and Ignition



Volkswagen Golf 2015, Golf Variant 2015 Repair Manual - Engine Mechanical, Fuel Injection and Ignition PDF

Volkswagen Golf 2015, Golf Variant 2015 Repair Manual (Edition 04.2015 – D4B80416622) – Engine Mechanical, Fuel Injection and Ignition PDF Free Download.

Engine ID

  • CNTA
  • CXBA
  • CNSA
  • CXBB
  • CNSB
  • CXCA
  • CXCB

List of Workshop Manual Repair Groups

General, Technical Data

  • Safety Precautions
  • Safety Precautions, Working on Fuel Supply System
  • Start/Stop System Safety Precautions
  • Safety Precautions, Road Test with Testing Equipment
  • Ignition System Safety Precautions
  • Cooling System Safety Precautions
  • Identification
  • Engine Number/Engine Characteristics
  • Repair Information
  • Clean Working Conditions
  • Engine Contaminants
  • Contact Corrosion
  • Wire Routing and Securing
  • Cooler and Condenser Assembly
  • Vacuum System, Checking
  • Special Tools

Engine Assembly

  • Engine, Removing and Installing
  • Engine, Removing
  • Engine and Transmission, Separating
  • Engine, Securing on Engine and Transmission Holder
  • Engine, Installing
  • Subframe Mount
  • Overview – Subframe Mount
  • Engine Mount, Removing and Installing
  • Transmission Mount, Removing and Installing
  • Pendulum Support, Removing and Installing
  • Engine, Supporting in Installed Position
  • Subframe Mount, Adjusting
  • Subframe Mount, Checking Adjustment
  • Engine Cover
  • Engine Cover, Removing and Installing
  • Special Tools

Crankshaft, Cylinder Block

  • Cylinder Block, Belt Pulley Side
  • Overview – Cylinder Block, Belt Pulley Side
  • Ribbed Belt, Removing and Installing
  • Ribbed Belt Tensioner, Removing and Installing
  • Vibration Damper, Removing and Installing
  • Auxiliary Components Bracket, Removing and Installing
  • Engine Support, Removing and Installing
  • Cylinder Block, Transmission Side
  • Overview – Cylinder Block, Transmission Side
  • Flywheel, Removing and Installing
  • Sealing Flange, Removing and Installing, Transmission Side
  • Crankshaft
  • Overview – Crankshaft
  • Crankshaft Dimensions
  • Main Bearing Shells Allocation
  • Crankshaft Needle Bearing, Replacing
  • Crankshaft, Measuring Axial Clearance
  • Crankshaft, Measuring Radial Clearance
  • Sensor Wheel, Removing and Installing
  • Balance Shaft
  • Overview – Balance Shaft
  • Balance Shaft, Removing and Installing
  • Balance Shaft Sealing Ring, Replacing, Intake Side
  • Piston and Connecting Rod
  • Overview – Piston and Connecting Rod
  • Pistons, Removing and Installing
  • Pistons and Cylinder Bore, Checking
  • New Connecting Rod, Separating
  • Connecting Rods, Checking Radial Clearance
  • Special Tools

Cylinder Head, Valvetrain

  • Cylinder Head
  • Overview – Cylinder Head
  • Overview – Camshaft Housing
  • Cylinder Head, Removing and Installing
  • Vacuum Pump, Removing and Installing
  • Compression Pressure, Checking
  • Timing Chain Cover
  • Overview – Timing Chain Cover
  • Timing Chain Cover, Removing and Installing
  • Vibration Damper Sealing Ring, Replacing
  • Chain Drive
  • Overview – Camshaft Timing Chain
  • Overview – Balance Shaft Drive Chain
  • Camshaft Timing Chain, Removing and Installing
  • Balance Shaft Drive Chain, Removing and Installing
  • Chain Length, Checking
  • Valve Timing, Checking
  • Valvetrain
  • Overview – Valvetrain
  • Camshaft, Removing and Installing
  • Camshaft Adjustment Valve 1 N205 , Removing and Installing
  • Camshaft Adjustment Valve 1 N205 and Exhaust Camshaft Adjustment Valve 1 N318, Removing and Installing
  • Sliding Bar Ball, Installing
  • Valve Stem Seals, Removing and Installing
  • Intake and Exhaust Valves
  • Valve Guides, Checking
  • Valves, Checking
  • Valve Dimensions
  • Special Tools

Lubrication

  • Oil Pan/Oil Pump
  • Overview – Oil Pan/Oil Pump
  • Engine Oil
  • Oil Pan Lower Section, Removing and Installing
  • Oil Pan Upper Section, Removing and Installing
  • Oil Pump, Removing and Installing
  • Oil Level Thermal Sensor G266 , Removing and Installing
  • Engine Oil Cooler
  • Overview – Engine Oil Cooler
  • Engine Oil Cooler, Removing and Installing
  • Mechanical Switch Valve, Removing and Installing
  • Crankcase Housing Ventilation
  • Overview – Crankcase Ventilation
  • Oil Separator, Removing and Installing
  • Oil Filter/Oil Pressure Switch
  • Overview – Oil Filter
  • Overview – Oil Pressure Switch/Oil Pressure Regulator Valve
  • Oil Pressure Switch F1 , Removing and Installing
  • Reduced Oil Pressure Switch F378 , Removing and Installing
  • Oil Pressure Switch, Level 3 F447 , Removing and Installing
  • Oil Pressure, Checking
  • Piston Cooling Nozzle Control Valve N522 , Removing and Installing
  • Oil Pressure Regulation Valve N428 , Removing and Installing
  • Special Tools

Cooling System

  • Cooling System/Coolant
  • Connection Diagram – Coolant Hoses
  • Coolant System, Checking for Leaks
  • Coolant, Draining and Filling
  • Coolant Pump/Thermostat
  • Overview – Coolant Pump/Thermostat
  • Overview – Electric Coolant Pump
  • Overview – Engine Coolant Temperature Sensor
  • After-Run Coolant Pump V51 , Removing and Installing
  • Coolant Shut-Off Valve N82 , Removing and Installing
  • Transmission Coolant Valve N488 , Removing and Installing
  • Coolant Pump, Removing and Installing
  • Coolant Pump Toothed Belt, Removing and Installing
  • Engine Temperature Control Actuator N493 , Removing and Installing
  • Engine Coolant Temperature Sensor G62 , Removing and Installing
  • Engine Coolant Temperature Sensor on Radiator Outlet G83 , Removing and Installing
  • Coolant Pipes
  • Overview – Coolant Pipes
  • Front Coolant Pipes, Removing and Installing
  • Upper Coolant Pipes, Removing and Installing
  • Radiator/Coolant Fan
  • Overview – Radiator/Coolant Fan
  • Overview – Auxiliary Cooler
  • Overview – Fan Shroud and Radiator Fan
  • Radiator, Removing and Installing
  • Fan Shroud, Removing and Installing
  • Coolant Fan, Removing and Installing
  • Auxiliary Cooler, Removing and Installing
  • Special Tools

Turbocharger, Supercharger

  • Turbocharger
  • Overview – Turbocharger
  • Turbocharger, Removing and Installing
  • Charge Pressure Actuator V465 , Adjusting
  • Charge Air System
  • Overview – Charge Air System
  • Overview – Charge Air Hose Connections
  • Charge Air Cooler, Removing and Installing
  • Charge Air Pressure Sensor G31 , Removing and Installing
  • Charge Air System, Checking for Leaks
  • Special Tools

Multiport Fuel Injection

  • Fuel Injection System
  • Overview – Component Location, Fuel Injection System
  • High Fuel Pressure, Reducing
  • Fuel Injectors
  • Overview – Fuel Injector
  • Fuel Injectors, Removing and Installing
  • Intake Manifold-Fuel Injectors, Removing and Installing
  • Fuel Injector Seals, Replacing
  • Fuel Injectors, Cleaning
  • Air Filter
  • Overview – Air Filter Housing
  • Air Filter Housing, Removing and Installing
  • Intake Manifold
  • Overview – Intake Manifold
  • Overview – Intake Manifold Lower Section with Fuel Rail
  • Intake Manifold, Removing and Installing
  • Fuel Rail, Removing and Installing, Direct Fuel Injection
  • Throttle Valve Control Module GX3 , Removing and Installing
  • Throttle Valve Control Module, Cleaning
  • Sensors
  • Overview – Structure Borne Sound Actuator and Control Module
  • Fuel Pressure Sensor G247 , Removing and Installing
  • Fuel Pressure Sensor G247 , Checking
  • Low Fuel Pressure Sensor G410 , Removing and Installing
  • Engine Control Module
  • Engine Control Module J623 , Removing and Installing
  • High Pressure Pump
  • Overview – High Pressure Pump
  • High Pressure Pump, Removing and Installing
  • Heated Oxygen Sensor
  • Overview – Heated Oxygen Sensor
  • Oxygen Sensor 1 before Catalytic Converter GX10 , Removing and Installing
  • Oxygen Sensor 1 after Catalytic Converter GX7 , Removing and Installing
  • Special Tools

Exhaust System, Emission Controls

  • Exhaust Pipes/Mufflers
  • Overview – Muffler
  • Exhaust Pipes/Mufflers, Separating
  • Muffler, Removing and Installing
  • Exhaust System, Installing without Tension
  • Exhaust System, Checking for Leaks
  • Clamping Sleeve Installation Position
  • Emissions Control
  • Overview – Emissions Control
  • Catalytic Converter, Removing and Installing
  • Secondary Air Injection System
  • Overview – Secondary Air Injection System
  • Secondary Air Injection Pump Motor V101 , Removing and Installing
  • Secondary Air Injection Solenoid Valve N112 , Removing and Installing
  • Special Tools

Ignition/Glow Plug System

  • Ignition System
  • Overview – Ignition System
  • Test Data and Spark Plugs
  • Ignition Coils with Power Output Stages, Removing and Installing
  • Knock Sensor 1 G61 , Removing and Installing
  • Camshaft Position Sensor, Removing and Installing
  • Engine Speed Sensor G28 , Removing and Installing
  • Special Tools
  • Revision History

Language: English
Format: PDF
Pages: 375
Size: 37.7 Mb
Free download Volkswagen Golf 2015, Golf Variant 2015 Repair Manual – Engine Mechanical, Fuel Injection and Ignition PDF
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