Škoda Octavia Workshop Manual (S00.5138.50.20) 1.9 l/74 kW (TDI) Engine – Mechanics



Škoda Octavia Workshop Manual (S00.5138.50.20) 1.9 l74 kW (TDI) Engine - Mechanics PDF

Škoda Octavia Workshop Manual (S00.5138.50.20 – Edition 02.01) 1.9 l/74 kW (TDI) Engine – Mechanics PDF Free Download. 

Engine code: ATD

CONTENTS:

Technical Data

  • Technical data

Removing and Installing Engine

  • Removing and Installing Engine
  • – Removing engine
  • – Attaching engine to assembly stand
  • – Installing the engine
  • – Tightening torques
  • – Assembly bracket

Crankgear

  • Removing and installing V-ribbed belt
  • – Summary of components
  • – Removing the V-ribbed belt
  • – Installing the V-ribbed belt
  • Removing and installing, tightening the timing belt
  • – Summary of components
  • – Removing and installing tightening the timing belt
  • Removing and installing sealing flange and flywheel
  • – Replacing crankshaft seal on belt pulley side
  • – Removing and installing the front sealing flange
  • Crankshaft, Piston and Conrod
  • – Removing and installing crankshaft
  • – Disassembling and assembling piston and conrod
  • – Checking piston projection in TDC

Cylinder Head, Valve Gear

  • Removing and installing cylinder head
  • – Summary of components
  • – Removing and installing cylinder head
  • – Testing compression
  • Repairing valve gear
  • Camshaft
  • – Removing and installing camshaft
  • – Removing and installing gasket ring for camshaft
  • Valve seats, valves guides, valve stem seals
  • – Grinding in valve seats
  • – Calculating max. permissible reworking dimension
  • – Inspecting valve guides
  • – Replacing valve stem seals

Lubrication

  • Removing and installing parts of the lubrication system
  • – Disassembling and assembling the oil filter holder
  • Removing and installing oil pan
  • Testing oil pressure and oil pressure switch

Cooling

  • Parts of cooling system – Summary of components
  • – Parts of the cooling system fitted to body
  • – Parts of cooling system engine side
  • – Connection diagram for coolant hoses
  • – Draining and filling up coolant
  • – Checking the coolant system for tightness
  • Removing and installing radiator, coolant pump and coolant thermostat
  • – Removing and installing radiator
  • – Removing and installing coolant pump
  • – Removing and installing coolant thermostat

Fuel Supply

  • Removing and installing parts of the fuel supply system
  • – Assembly overview – Fuel tank with attached parts
  • – Removing and installing fuel gauge sender
  • – Servicing fuel filter
  • – Removing and installing fuel cooler
  • – Inspecting tandem pump
  • – Removing and installing the tandem pump
  • Servicing accelerator pedal

Turbocharging

  • Charge air system with turbocharger I
  • – Removing and installing exhaust turbocharger with component parts
  • – Removing and installing parts of the charge-air cooling
  • – Removing and installing charge air cooler
  • – Rules of cleanliness
  • – Connection diagram for vacuum hoses
  • Charge air system with turbocharger II
  • – Remove exhaust turbocharger
  • – Checking charge pressure control

Exhaust System

  • Removing and installing parts of the exhaust system
  • – Replacing middle silencer or rear silencer
  • Exhaust gas recirculation system
  • – Testing mechanical exhaust gas recirculation valve

Language: English
Format: PDF
Pages: 90
Size: 8.54 Mb
Free download Skoda Octavia Workshop Manual 1.9L/74 kW (TDI) Engine – Mechanics PDF
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