6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013)



6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013) PDF

Volkswagen 6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013) (D3E8001FD66) PDF Free Download.

CONTENTS:

Technical Data

  • Transmission Identification, FWD
  • Location on Transmission
  • Codes Letters, Transmission Allocation and Capacities, FWD
  • Transmission Identification, AWD
  • Location on Transmission
  • Code Letters, Transmission Allocation and Capacities, AWD
  • Overview – Transmission, FWD
  • Overview – Transmission, AWD
  • Transmission Ratio “i”, Calculating
  • Notes on Performance Test, AWD
  • General Repair Information
  • Safety Precautions, Vehicles with Start/Stop System
  • Contact Corrosion
  • Special Tools
  • Components

Clutch

  • Clutch Mechanism, Servicing
  • Overview
  • Overview – Pedal Cluster
  • Over-Center Spring, Removing and Installing
  • Clutch Pedal, Removing and Installing
  • Mounting Bracket, Removing and Installing
  • Clutch Master Cylinder, Removing and Installing
  • Clutch Position Sensor G476 , Removing and Installing
  • Overview – Hydraulics
  • Overview – Hydraulics, RHD
  • Clutch Mechanism, Bleeding
  • Clutch Release Mechanism, Servicing
  • Line Assembly and Bleeder on the Clutch Slave Cylinder, Removing and Installing
  • Clutch Slave Cylinder with Release Bearing, Removing and Installing
  • Hose/Line Assembly or Pipe, Removing and Installing
  • Input Shaft Seal, Replacing
  • Clutch, Servicing, Diesel
  • Determining Clutch Manufacturer
  • “Sachs” Clutch, Removing and Installing
  • Clutch, Servicing, “Sachs”
  • “LuK” Clutch, Removing and Installing
  • Clutch, Servicing, “LuK”
  • Clutch, Servicing, Gasoline
  • Clutch, Servicing
  • Clutch, Removing and Installing
  • Special Tools

Operation and Housing

  • Shift Mechanism, Servicing
  • Shift Mechanism Installation Position
  • Overview – Selector Mechanism
  • Overview – Gearshift Knob and Cover
  • Boot with Shifter Knob and Noise Insulation, Removing and Installing
  • Overview – Gearshift Lever and Gearshift Housing, through 10/2006
  • Overview – Gearshift Lever and Gearshift Housing, from 11/2006
  • Overview – Operating Cables
  • Plastic Relay Lever
  • Selector Mechanism, Removing and Installing
  • Gearshift Cable and Selector Cable, Removing and Installing
  • Selector Mechanism, Adjusting
  • Selector Mechanism, Disassembling and Assembling, from 11/2006
  • Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with Diesel Engine and FWD
  • Transmission, Removing and Installing
  • Tightening Specifications
  • Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with Gasoline Engine and FWD
  • Transmission, Removing and Installing
  • Tightening Specifications
  • Transmission, Removing and Installing, Jetta from MY 11, Diesel and Gasoline
  • Transmission, Removing and Installing
  • Tightening Specifications
  • Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with AWD
  • Transmission, TDI, Removing and Installing
  • Transmission, Transporting
  • FWD, Transporting Transmission
  • AWD, Transporting Transmission
  • Transmission, Securing in Engine/Transmission Holder
  • Transmission Fluid, Checking
  • Bevel Box, Removing and Installing
  • Bevel Box, Vehicles with TDI Engine without Particulate Filter, Removing and Installing
  • Bevel Box, Removing and Installing, Vehicles with a Turbo Diesel Engine with a Particulate FWD Filter, through approximately 10/2009
  • Bevel Box, Removing and Installing, Vehicles with a Turbo Diesel Engine with a Particulate AWD Filter, through Approximately 11/2009
  • Axle Oil in Bevel Box, Checking or Adding
  • Gear Oil in Bevel Box, Checking
  • Gear Oil in Bevel Box, Filling
  • Transmission, Disassembling and Assembling
  • Overview – Transmission, FWD
  • Overview – Transmission, AWD
  • Overview – FWD
  • Overview – AWD
  • Transmission Housing and Gearshift Mechanism, Removing and Installing
  • Overview – Input Shaft, Output Shafts, Differentials and Shift Rods, Removing and Installing, for FWD Vehicles
  • Overview – Input Shaft, Output Shaft, Differential, Bevel Box and Shift Rods, Removing and Installing, for AWD Vehicles
  • Assembly Sequence, Transmission »without« a Securing Ring A for the Metal Cover for the Input Shaft
  • Assembly Sequence: I = Transmission »with« a Securing Ring A for the Metal Cover for the Input Shaft; II = Transmission with Plastic Cover for Input Shaft
  • Transmission Housing, Servicing
  • Clutch Housing, Servicing
  • Shift Unit, Servicing
  • Selector Shaft Seal, Replacing
  • Shift Forks, Servicing
  • Special Tools

Gears, Shafts

  • Input Shaft
  • Overview – Input Shaft
  • Input Shaft, Disassembling and Assembling
  • 1st through 4th Gear Output Shaft
  • Overview – Output Shaft, 1st to 4th Gears
  • Output Shaft, 1st to 4th Gears, Disassembling and Assembling
  • Output Shaft 1st through 4th Gear, Adjusting
  • 5th, 6th and Reverse Gear Output Shaft
  • Overview – Input Shaft, 5th/6th and Reverse Gears
  • Output Shaft, 5th, 6th and Reverse Gears, Disassembling and Assembling
  • Output Shaft, 5th, 6th and Reverse Gears, Adjusting
  • Special Tools

Final Drive and Differential

  • Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles
  • Left Flange Shaft Seal, Replacing
  • Right Flange Shaft Seal, Replacing
  • Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)
  • Left Flange Shaft Seal, Replacing
  • Right Flange Shaft Seal, Replacing
  • Bevel Box Seal, Replacing, with Manual Transmission Installed
  • Overview – Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box
  • Bevel Box, Removing and Installing (Manual Transmission Removed)
  • Gasket on Bevel Box between Manual Transmission and Bevel Box, Replacing
  • Bevel Box Output Flange Seal, Replacing (Bevel Box Removed)
  • Output Flange, Replacing and Selecting New Shim for Output Flange, Bevel Box removed
  • Needle Bearing (polygon bearing) on Right Flange Shaft and Seal on Right Flange Shaft, Replacing
  • Overview – Adjustment
  • Differential
  • FWD Differential, Disassembling and Assembling
  • Differential, AWD, Disassembling and Assembling
  • Differential, Adjusting
  • Special Tools
  • Revision History

Language: English
Format: PDF
Pages: 430
Size: 14 Mb
Free download 6-Speed Manual Transmission 02Q Repair Manual (D3E8001FD66) PDF
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