4-Speed Automatic Transmission 096 Volkswagen Passat Repair Manual

4-Speed Automatic Transmission 096 Volkswagen Passat Repair Manual scr1

4-Speed Automatic Transmission 096 Volkswagen Passat Repair Manual.

Repair instructions

The maximum possible care and cleanliness and proper tools are essential to ensure satisfactory and successful transmission repairs. The usual basic safety precautions also naturally apply when canying out vehicle repairs. A number of generally applicable instructions for individual repair operations, which are otherwise mentioned at various points in the Repair Manual, are summarized here. They apply to this Repair Manual.


General, Technical data

  • Transmission identification
  • Code letters, model/engine applications, ratios, equipment
  • Capacities
  • Repair instructions

On Board Diagnostic (OBD)

  • On Board Diagnostic (OBD), general information
  • Technical data
  • On Board Diagnostic (OBD) program – Guide
  • Electronic component locations
  • On Board Diagnostic (OBD) program
  • VAG 1551 Scan Tool (ST), connecting and selecting functions
  • List of selectable functions
  • Diagnostic Trouble Code (DTC) Memory, checking
  • Diagnostic Trouble Code (DTC) table
  • Diagnostic Trouble Code (DTC) Memory, erasing
  • Basic setting, initiating
  • Reading measured value block
  • Transmission electrical testing
  • Electrical testing on Transmission Control Module (TCM) with 38-pin connector
  • Test table
  • Electrical testing on Transmission Control Module (TCM) with 68-pin connector
  • Test table

Torque converter

  • Torque converter
  • Torque converter, identifying
  • Torque converter, draining
  • Torque converter oil seal, removing and installing

Automatic Transmission – Controls, Housing

  • Shift mechanism, servicing
  • Shift mechanism, checking
  • Selector lever cable, checking and adjusting
  • Ignition lock, checking
  • Shift mechanism, disassembling and assembling
  • Selector lever, disassembling and assembling
  • Locking cable, removing and installing
  • Locking cable, adjusting
  • Transmission, checking
  • Shift points, checking
  • Stall speed, checking
  • Main pressure, checking
  • Transmission, removing and installing
  • ATF level
  • ATF level, checking
  • ATF, topping up
  • Gear selector elements
  • Transmission, disassembling and assembling
  • ATF cooler and ATF filler tube, removing and installing
  • Planetary gearbox disassembly and assembly, overview
  • I – ATF pump to support tube, removing and installing
  • II – Reverse gear clutch -K2- to large sun gear, removing and installing
  • III – Free wheel and reverse gear brake -B1-, removing and installing
  • IV – Planet carrier and input gear, removing and installing
  • Planetary gearbox, disassembling and assembling
  • Planetary gearbox adjustments, overview
  • Planet carrier, adjusting
  • Reverse gear brake -B1-, adjusting
  • Clutch play between -K1- and -K2-, adjusting
  • 2nd and 4th gear brake -B2-, adjusting

Automatic Transmission – Gears, Hydraulic controls

  • ATF pump, disassembling and assembling
  • Free wheel with -B1- piston, disassembling and assembling
  • 1st to 3rd gear clutch -K1- with turbine shaft, disassembling and assembling
  • Reverse gear clutch -K2-, disassembling and assembling
  • 4th gear clutch -K3- with pump shaft, disassembling and assembling
  • Valve body, removing and installing
  • Valve body conductor strip with transmission fluid temperature sensor, removing and installing
  • Parking lock, disassembling and assembling

Final drive, Differential

  • Oil in final drive, checking
  • Drive flange oil seal, removing and installing
  • Final drive, disassembling and assembling
  • Repair overview
  • Input gear, removing and installing
  • Drive pinion, removing and installing
  • Differential, removing and installing
  • Differential, disassembling and assembling
  • Final drive, adjusting
  • Adjustment overview
  • Adjustments to be completed after replacing individual components
  • Drive pinion, adjusting
  • Input gear, adjusting
  • Differential, adjusting

Language: English
Format: PDF
Pages: 307
Size: 4.99 Mb
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