1997 Škoda Octavia Workshop (S00.5134.50.20) 1,6 l/75 kW Engine – Mechanical Components



1997 Škoda Octavia Workshop (S00.5134.50.20) 1,6 l 75 kW Engine - Mechanical Components PDF

1997 Škoda Octavia Workshop (S00.5134.50.20) 1,6 l/75 kW Engine – Mechanical Components (Edition 01.01) PDF Free Download.

Engine code: AVU BFQ

CONTENTS:

Technical Data

  • Technical Data

Removing and Installing Engine

  • Removing and installing engine – Part 1
  • – Removing engine
  • – Attaching engine to assembly stand
  • Removing and installing engine – Part 2
  • – Installing the engine
  • – Align unit mounting for engine – gearbox
  • – Tightening torques
  • – Assembly bracket

Crankgear

  • Disassembling and assembling engine
  • – Removing and installing V-ribbed belt
  • Removing and installing, tightening the timing belt
  • – Summary of components
  • – Removing toothed belt
  • – Installing toothed belt, tensioning (setting timing)
  • – Inspecting the semi-automatic timing belt tensioning pulley
  • Removing and installing sealing flange and pressure plate
  • – Replacing gasket ring for crankshaft -on the belt pulley side-
  • – Removing and installing the front sealing flange
  • – Removing and installing drive plate
  • Removing and installing crankshaft
  • Disassembling and assembling piston and conrod

Cylinder Head, Valve Gear

  • Removing and installing cylinder head
  • – Cylinder head – summary of components
  • – Removing and installing cylinder head
  • – Inspecting the cylinder head for distortion
  • – Reworking a cylinder head
  • – Testing the compression
  • Repairing Valve Gear 
  • Camshaft
  • – Replacing camshaft gasket ring
  • – Removing and installing camshaft
  • Valve stem seals, valves guides, valve seats
  • – Replacing valve stem seals
  • – Inspect valve guides
  • – Reworking valve seats

Lubrication

  • Removing and installing parts of the lubrication system
  • – Disassembling and assembling the oil filter holder
  • Removing and installing oil pan
  • Testing oil pressure and oil pressure switch

Cooling

  • Parts of cooling system – Summary of components 
  • – Parts of the cooling system fitted to body
  • – Parts of cooling system engine side
  • – Connection diagram for coolant hoses
  • – Draining and filling up coolant
  • – Removing and installing radiator
  • – Removing and installing coolant pump
  • Electronically controlled cooling system
  • – Operation
  • – Testing electronically controlled cooling system
  • – Disassembling and assembling coolant distributor housing
  • – Testing thermostat for map-controlled engine cooling

Fuel Supply

  • Removing and installing parts of the fuel supply system
  • – Removing and installing the fuel tank with component parts and fuel filter
  • – Safety precautions when working on the fuel supply system
  • – Rules of cleanliness
  • – Removing and installing the fuel delivery unit
  • – Removing and installing the fuel gauge sender
  • – Removing and installing the fuel tank
  • – Connecting remote control
  • – Disconnecting the fuel delivery unit with crash signal
  • – Testing fuel pump
  • – Inspecting fuel flow rate
  • Inspecting the electronic power control (electronic throttle)
  • Activated charcoal filter system 
  • – Operation
  • – Repairing parts of the activated charcoal filter system

Exhaust System

  • Removing and installing parts of the exhaust system
  • – Exhaust manifold, exhaust pipe with catalytic converter and attached parts
  • – Silencer with hanger
  • – Removing and installing front exhaust pipe
  • – Removing and installing exhaust manifold
  • – Replacing front or rear silencer
  • – Aligning exhaust system free of stress
  • – Checking the exhaust system for leaks
  • Secondary air system
  • – Removing and installing parts of the secondary air injection system ….
  • Exhaust gas recirculation system
  • – Exhaust gas recirculation system – summary of components

Language: English
Format: PDF
Pages: 120
Size: 15.4 Mb
Free download 1997 Skoda Octavia Workshop (S00.5134.50.20) 1,6 l/75 kW Engine – Mechanical Components PDF
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